Blender process and agglomeration
process are the two process used in making detergents. In blending process, all
ingredients are mixed in boilers .In the agglomerations process, liquid
ingredients are poured on the dry ingredients after mixing them together. The
mixing produces hot viscous liquid. When this liquid comes out of blenders, it
is exposed to air, the hot air blowers, and its own heat, to create powder that
can be pulverizes easily for different packing.
The soaps contain hydrocarbon chain and
carboxylic group, which are fatty acids. The carboxylic or fatty acids are
attracted to water , while the hydrocarbon molecule is both repelled by the
water and attracted to oil and grease in dirt . The carboxylic substance of the
soap washes dirt from the clothes. The hydrocarbons used in the soap come from
animals or plants. The hydrocarbons Detergent
& Soap Manufacturing Process used in detergents are derived from
crude oil. The sulfuric acid is added to produce fatty acids in the soap. The
alkali is also added to create a surfactant molecule. This addition of the
alkali is done to help proper cleaning in hard water .There are other
ingredients that are used in the making process of detergents.
The most important is the use of builders.
These are the chemicals, which serve many purposes. These are used to increase
the efficiency of the detergent to work in hard water. The hard water has
several minerals. When these minerals react with the detergent, they produce
insoluble powder like substance. The use
of builders, prevent insoluble like powder to form during cleaning process. The
builders also emulsify the oil and grease into tiny molecules which are easily
washed away. The presence of sodium silicate ensure that detergent has not
corrosive property to damage the washing machines .Some builders keep chemical
balance of the water to make it conducive to effective cleaning . Antiredepostion agents are used to prevent
deposition of soil on the washed clothes.
Fluorescent agents keep clothes white and shining by converting
invisible ultraviolent light into visible blue light. Oxygen bleaching products
are used to avoid staining. Sodium sulfate is used to prevent caking and help
to standardize packing density. Then perfumes and enzymes are mixed to make the
detergents and soaps. The enzymes break down certain Detergent
Powder Manufacturing Machine stains for easy removal from
clothes during washing. Perfumes overcome the dirt smell or smell from any
chemicals used in the detergent or soaps.
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